
ATCO
GALVANIZED
800.227.3180800.227.3180
RV Refrigerator Cooling Unit Removal and Installation Instructions
ATCO America RV refrigerator cooling unit instructions —provided as a service to our dealers
based on our years of experience supporting RV service technicians.
www.atcoamerica.com
Removal and Istallation
Page 5
Installation Instructions
1. Clean all the old thermal mastic from the fi ns, freezer shelf or the back of the freezer plate.
2. Shave down the foam as needed to allow the back of the fi ns to sit fl ush and make contact with the evaporator tubes. A wood rasp
works well for this purpose. The secondary evaporator tubes in the face of the foam block should protrude slightly from the foam.
a. Before applying thermal mastic, dry-fi t the cooling unit to the refrigerator box to make sure the foam block fi ts correctly.
If necessary, trim the foam block to obtain an optimum fi t, keeping the freezer tubes level. Recheck the fi t and take the
cooling unit back out of the refrigerator box.
b. Attached to the cooling unit is a bag of thermal mastic. Remove the bag and cut one corner off.
c. Squeeze the bag of thermal mastic so a 1⁄2-inch bead is applied to the exposed tubes in the foam block and the tubes that
are covered by the aluminum freezer shelf.
d. Do not spread transfer mastic on the foam block!
3. Norcold fi ns remain in the box. Do not attach them before setting the cooling unit in the box.
4. To install fl ush-mount cooling units (Norcold and Dometic):
a. With transfer mastic applied, press the cooling unit in place.
b. Install one screw in the top of Norcold models and two screws in the top of Dometic models. Carefully stand the refrig-
erator up and check the alignment of the freezer screw holes.
c. Never drill new holes in the cooling unit!
d. Install all the freezer screws and fi n screws.
5. You may need to put new holes through the refrigerator fi ns of Norcold models to align the cooling unit screw holes.
a. Set the refrigerator down on its face and continue securing the cooling unit.
b. On Norcold models the boiler (generator) tube on the right should be parallel with the edge of the refrigerator when
secured.
6. To install Dometic cooling units with perpendicular freezer tubes:
a. With transfer mastic applied, fasten the refrigerator fi ns to the cooling unit.
b. Set the cooling unit into the box and fasten it to the refrigerator.
c. Stand the refrigerator up and install the freezer trim and shelf. Also make sure the freezer shelf with the tubes is level,
using a two-way level.
d. If the tubes from the cooling unit are not visible, the level should be placed on the freezer compartment fl oor.
7. Airtight installation is important on all cooling units.
a. We recommend one of two options. The fi rst is to seal the seam between the foam block and the refrigerator box with
silicone caulking. The second is to use a putty knife to push fi berglass insulation into the crack of the seam and then
cover the seam with foil-backed or duct tape.
b. Failure to seal the seam will cause inadequate cooling.
8. Finish attaching all remaining parts: burner, heating element, circuit board, capillary tube, etc.
9. Rock the refrigerator 45 degrees off vertical in all four directions to ensure the liquid is at the bottom before start-up.
a. If possible, test the refrigerator before installing it in the RV.
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